7第7章 (2/2)
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;ation"61"isthetypecodeofthelathe,differentiatingitsstructurallayoutfromoldlathes.Thefinalnumber"40"isthecoreprocessingparameter,indicatingthemaximummachiningdiameterofthislathereaches400millimeters,grantingitawidermachiningsizerangeandstrongercompatibility.Meanwhile,theCA6140supportsleft-handthreadmachining,makingupforthefunctionaldeficiencyofoldlathes.Itcanprocessavarietyofmetalmaterials,anduserscanflexiblyadjustspindlespeedandfeedrateaccordingtoworkpiecesofdifferentmaterialsanddiameters.Withremarkableimprovementsinmachiningaccuracy,operationalstabilityandversatility,itactsastheprimaryprocessingequipmentinmechanicalworkshops.
Aftermasteringlathemodelsandequipmentcharacteristics,wemovedontostudythecoretheoryofturningprocessing:thethreecuttingparameters.Theseparametersformthetheoreticalbasisforallturningoperations,directlydeterminingworkpieceprocessingquality,toolwearandmachiningefficiency,andarecriticalindicatorsthatlatheoperatorsmuststrictlycontrolinpractice.Thethreecuttingparametersconsistofcuttingspeed,cuttingdepthandfeedrate,whichinteractandrestrictoneanother,allbeingindispensable.
Cuttingspeedreferstotherelativemovingspeedbetweenthecuttingedgeofthetoolandtheworkpiecesurface.Itsadjustmentmainlydependsonworkpiecematerial,toolmaterialandmachiningprecisionrequirements.Forhigh-hardnesssteelworkpieces,thecuttingspeedshouldbereducedtoavoidtooledgechippingandsurfaceburningofworkpieces;forsoftmaterialssuchasaluminumandcopper,thespindlespeedandcuttingspeedcanbeappropriatelyincreasedtoraiseprocessingefficiency.TheoldC620-1latheisfittedwithlimitedfixedspeedgears,failingtoaccuratelymatchthecuttingspeedrequirementsofvariousmaterials,whereastheCA6140providesawidespeedadjustmentrangewithrefinedgearstoaccommodatethecuttingdemandsofdiversematerials.
Cuttingdepthmeansthedepththetoolcutsintotheworkpieceinasingleturningpass,mainlyaffectingmachiningallowanceanddimensionalaccuracyofworkpieces.Inroughmachining,thecuttingdepthcanbeproperlyincreasedtoquicklyremoveexcessmaterialandboostefficiency;infinishmachining,thecuttingdepthmustbereducedtotrimdimensionslayerbylayer,ensuringflatworkpiecesurfacesandprecisemeasurements,andpreventingdimensionaldeviations,surfacescratchesandotherdefects.
Feedraterepresentstheaxialdistancethetooltravelsforeveryfullrotationoftheworkpiece.Anexcessivelylargefeedratewillcauseroughworkpiecesurfaceswithobvioustoolmarks,andmayevenleadtotoolbreakageandworkpiecedeformation.Anoverlysmallfeedratedrasticallylowersprocessingefficiency,andmayresultinprolongedfrictionbetweenthetoolandworkpiece,causingthermaldeformation,annealingandblackenedsurfacesofworkpieces.Inpracticaloperations,operatorsneedtoreasonablymatchthethreecuttingparametersaccordingtoroughandfinishmachiningdemandstobalanceefficiencyandproductquality.
Uponfinishingtheoreticalstudies,weenteredthepracticalskilltrainingphase,systematica